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6-axis gear cutting and manufacturing machine for reducer

  • 6-axis gear cutting and manufacturing machine for reducer
  • 6-axis gear cutting and manufacturing machine for reducer

6-axis gear cutting and manufacturing machine for reducer

    Min. Order: 1 Set/Sets
    Productivity: 10000
    Brand: TOMAN
    Transportation: Ocean
    Place of Origin: China
    Supply Ability: 1000
    Port: Ningbo Port,Shanghai Port

Basic Info

Model No.: Y3120CNC6

Product Description

Zhejiang TOMAN Intelligent Technology Co., Ltd. was founded in 2006, mainly engaged in the research and developments, manufacturing and service of Gear Automation Equipments, Bearing Automation Equipments, Intelligent Components、Industrial Internet Application and System Integration based on Industry 4.0.

TOMAN is committed to being a leader in the professional gear manufacturing field and creating wealth for customers and society.
Speciallized in the production of all kinds of gear cutting machine tools and automatic production line.
Provide the customers with high efficiency, high precision, cost-effective comprehensive solutions of gear cutting.


Gear Hob Machine Y3120cnc6 Jpg


Y3120 CNC6 Hobbing Machines are vertical hobbing, which are capable of producing disc gear, shaft gear, helical gear and small taper tooth, drum gear, spline, worm gear, sprocket, double or multi-linkage gear with different modules,teeth number, helical angles and directions.

Customers can choose automatic loading and unloading device, automatic material storage machine, burring device ,coarse positioning device according to the processing demands.

Y3120 CNC6

6 Axis-CNC Hobbing Machine
Medium-sized Gear Hobbing Machines

An Engery Saving and Complete Hobbing Machine

FANUC numerical control system and servo drive, system reliability, simple operation

Dry Cutting Hobbing Machine or Wet/Dry Cut Hobbing Machine is optionally available.

Max. Workpiece Diameter: Φ200 mm
Max. Module: 6

Main Technology Parameter

CNC hobbing machine

Unit

TMY3120

Wet/Dry hobbing

Maximum workpiece diameter

mm

Φ200

Maximum module

mm

6

Worktable surface diameter

mm

Φ200

Hob maximum assemble diameterx length

mm

Φ130x230

Horizontal distance between hob center and worktable center

mm

30-230

Maximum hob axial movement amount

mm

180

Hob head slide travel Z axis displacement

mm

200-500

Max. swiveling angle of the hob head

Deg

±45°

Hob spindle motor power

KW

11

Maximum hob spindle rotate speedB axis

rpm

1200/1500

Maximum worktable rotate speedC axis

rpm

200/250

Radial feed speed(X axis)(stepless)

mm/min

1-2000

Radial maximum rapid moving speedX axis

mm/min

8000

Axial feed speed(Z axis)(stepless)

mm/min

1-2000

Axial maximum rapid moving speedZ axis

mm/min

8000

Tangential travel feed speedY axis)(stepless

mm/min

1-1000

Tangential maximum rapid travel speedY axis

mm/min

3000

Standard Configuration

Hob arbor assembly Φ32

hydraulic system

Hob arbor automatic clamping device

NC controller system

Workpiece automatic clamping device

NC data memory card

Spindle positioning

Operational software

Fully-enclosed safeguards

Residual-current circuit breaker

Woking light

Hands action button

Three colour lights indicate machine status

RS232C connector

Workpieces counter

Air conditioner for electric cabinet

Main spindle ampere meter

Chip conveyor

Chip cart

Automatic lubrication system

Cutting oil tank Wet hobbing

Mist collector

Cold spray gun Wet hobbing

The sizing block for machine adjustment

Optional Configuration

Automatic loading/unloading material device

Workpiece clamping

Automatic material storage

Workpiece rough locator device

Deburring device

Automatic tooth align device

Independent hob adjustment device

Oil cooling device

Hob arbor assembly:metric systemΦ10, Φ13, Φ22, Φ27, Φ40,Inch system Φ16, Φ22.225, Φ26.988, Φ38.1)

Main Features:

Workpiece Spindle C Axis
1. With the full CNC system 7 axis and 4 axis linkage, using the generating method principle, to achieve indexing and diff
erential compensation movement by the CNC system electronic gearbox function, and produce Cylindrical Spur Gear, Helical Gear, Small Tcone Tooth, Drum Tooth, Spline, Worm Gear, Sprocket and other teeth processing.
2. Adopted modular design, each functional components can be quickly combined into models with different functions, to meet the customer personalized, fast delivery requirements.
3. Easy to access and maintenance components with combining the hydraulic, lubricating and pneumatic components onto the machine tool.
4. Has fault self-diagnosis, spindle overload automatic monitoring and alarm protection functions etc.
5. Customers can purchase automatic loading and unloading device, automatic bin, deburring device and rough positioning device according to the processing needs.

6. The dual-station loading and unloading manipulator design of the processing position and the replacement position, compact a

nd reliable structure, which saves the loading and unloading time to the greatest extent, and realizes less and unmanned processing, to improve the processing efficiency of the machine tool.


Gear box Gears


Transmission gear series


Transmission gears often operate at high speeds, high loads, and constantly changing speeds and loads. Gear in addition to normal wear, but also due to lubricating oil quality, poor lubrication conditions, improper driving operation, maintenance gear assembly gnaw position and other reasons, will cause gear impact, teeth gnaw is not good and start jitter, will accelerate gear wear and damage.

Gear is dependent on its own structure size and material strength to bear the external load, which requires that the material has high strength toughness and wear resistance; Because the gear shape is complex, the precision of the gear is high, and the material process is good. The material commonly used for transmission gear is forged steel.

Gear Reduction Gearbox Jpg


Zhejiang Toman Intelligent Technology Co., Ltd

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Zhejiang TOMAN Intelligent Technology Co., Ltd. was established in November 2006 with registered capital of 37.5 million yuan and its registered address is 29 Xinshi Road, Xinchang Industrial Park, Zhejiang Province. The company has been focusing on the R&D, production and sales of high-end CNC machine tools, automatic turning production lines, intelligent manufacturing software and services. The main products include gear hobbing machine, gear machining compound machine tools, gear shaving machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. The company's products are mainly for gear processing and bearing processing industries. Relying on years of independent innovation and technology accumulation, the company has strong market competitiveness in the industries of CNC gear machine tool and bearing ring turning machine tool, which belong to the CNC metal cutting machine tool market segment. The CNC gear machine tool independently developed by the company belongs to the middle and high-end CNC machine tool which is mainly encouraged and supported by the state, and has realized import substitution.


The company always adheres to the strategic vision of "To be the leader in the professional field", with the mission of "Innovation to drive customer value enhancement", and the business philosophy of "Wise, always keep step ahead", TOMAN is committed to the independent innovation of the basic technology and core technology of medium and high-end CNC gear machine tools, and constantly improve and expand the existing development and manufacturing platform of high-end CNC gear machine tools.




Company Info

  • Company Name: Zhejiang Toman Intelligent Technology Co., Ltd
  • Representative: Chaojie Yu
  • Product/Service: Gear Hobbing Machine , Gear Shaving Machine , Gear Automatic Production Line , Gear Cutting Machines , CNC Lathe , Bearing Turning Machine
  • Capital (Million US $): US$6250000
  • Year Established: 2006
  • Total Annual Sales Volume (Million US $): US$10 Million - US$50 Million
  • Export Percentage: 11% - 20%
  • No. of Production Lines: 20
  • No. of R&D Staff: 91 -100 People
  • No. of QC Staff: 31 -40 People
  • OEM Services Provided: yes
  • Factory Location: NO.29 Xinshi Road, Industry Zone, Xinchang, Zhejiang, China
  • Contact Person: Mr. TOMAN
  • Tel: +86-0575-86590988
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